Engineer - Process Engineering

Achievements:
▪ Coordinated companies PLC Automation project and acted as an information resource on various training and operational excellence initiatives.
▪ Improved the process control accuracy from 85% to 99% by driving the Automation project to completion with maximum accuracy and before the given time period.
▪ Enhanced filling machine uptime from 94% to 98% by implementing extra nozzles to the system.
▪ Significantly reduced the wastage of oil from 3% to <1%; exceeded a goal of <2% within six weeks.
▪ Enhanced blending accuracy from 90% to 99% and also introducing Pulse Air mixing system.
▪ Developed automated pigging in the filling lines by working closely with the process automation programmer thereby reducing manpower wastage.

Key Responsibilities:
▪ Served as a Process Engineer for the batch process lubricant production plant.
▪ Facilitating production plan, scheduling production and prioritizing based on customer requirements.
▪ Playing a key role in projects, production and engineering operations by developing strategic plans and setting priorities on a daily basis.
▪ Supported Management to achieve effective implementation of the HSEQ policies and procedures.
▪ Liaise with HSE Managers/Supervisors to develop and implement site and project specific HSEQ plans.
▪ Controlling and monitor blending and filling operations through PLC, maintaining the facilities in the Control Room and field and overseeing the safe production of lube oil.
▪ Planning the Monthly and Weekly work schedule in accordance with production plans, customer needs and overall production efficiency as well as proactively resolving technical and QC issues.
▪ Coordinating ship loading/unloading and tanker loading/unloading activities.
▪ Directing the Technical Training program and SOP development to ensure that employees are learning new skills to improve their performance.
▪ In-charge of the blending, Filling, Packing & production results by communicating job expectations, planning, mo

▪ Introduced breakdown and production analysis system to improve the yield and quality of the product.
▪ Assisted in Monitoring and controlling the manufacturing of cyclohexane in the Petrochemical Plant and interpreted delays, deviation and results with managers.
▪ Performed in depth analysis of manufacturing and raw material costs, and identified areas of improvement.

Highlights:
▪ Reduced the rework rate from 4% to 1.9% and the scrap rate to minimum level by finding the source of the problem, documenting and implementing preventive maintenance procedures.
▪ Provided proactive support to the plant to improve production rate, first quality production, as well as reduce waste.
▪ Identified & implemented specific projects and plant changes to improve the safety, reliability, integrity, efficiency, operability and capacity of the utility systems.
▪ Provided process & operational inputs into the technical safety & operability reviews, training operators, maintenance activities, and performance test-runs.
▪ Monitored and controlled the DCS operations for the plants performance against approved targets, identified existing or potential technical problems and resolved it.
▪ Promoted marketing of the products by providing presentations about the product to the clients as well as getting their valuable feedback for making further developments.

▪ Acquired working knowledge in Production Operations, DSC operation and Project Management

ISO 17025:2017 Awareness and Internal auditor training Program

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