Production Engineer

Automobile engineering, Air pollution, Computer aided design and manufacturing, Manufacturing process,Industrial management, Engineereing econmics,Refrigeration and airconditioning,Fluid mechanics, Thermodynamics, Strength of materials, Applied mechanics,Mathematics, Physics, Chemistry,

• Complete responsibility of new tenders up to project Execution including the following:
· Receiving tender documents, Study and analyze complete tender from all technical, commercial and contractual aspects.
• Rise up technical, commercial or contractual queries and requests for clarifications to the client.
• Prepare list of potential vendors and subcontractors based on tenders vendors list and nominated subcontractors list if any, and based on previous experience.
• Establish materials lists through quantity surveyors.
• Attend pre-bid meetings and site visits.
• Prepare, and issue to potential vendors and sub-contractors, relevant technical, commercial and contractual packages for bidding.
• Respond to vendors and sub-contractors pre and post bid queries.
• Estimate manpower, plant and equipment and site facilities requirements.
• Receive vendors and sub-contractors technical and commercial bids, review and analyze, request clarification if necessary and select technical and commercially acceptable proposals.
• Establish project final total cost and execution
• Establish final tender price in coordination with management.
• Planning & monitoring the material requirement against the BOQ.
• Closure of the Projects with
• Verification and approval of the Heat load calculation, HVAC designs based on the requirements.

• Planning & monitoring the material requirement against the demand.
• Logistic planning for the deliveries.
• Controlling the inventories & managing the stock level (RM & FG).
• Planning & scheduling the production lines for various products.
• Spares & consumable planning as per the operational requirement.
• Developing and monitoring the indices.
• Monitoring the on time receipts &deliveries.
• Improved productivity from the existing lines.
• Reduction in ppm level in the plant by Improvement in 5S, suggestion schemes & kaizen implementation in the plant.
• Improved Planning optimisation for better delivery rating.
• Analysis of the Process flow and Process Planning.
• Handling the plant engineering activities including Machine Uptime, Power Saving, and Reduction in Repair & Maintenance Cost, Conversion Cost, and Preventive maintenance.
• Acting as the Coordinator for Fire & Safety Council, Process Audit and Line Quality Audit.
• Monitoring the Tooling Management Process including designing of Gauges and Fixtures.
• Implementing the continuous improvement activities in plant, new developments & audits.
• Resolving the customer’s complaints.

• The Spares requirement & the inbound logistics planning.
• Controlling the inventories & managing MM module
• Ensuring the Material available at 8 different site stores in time.
• Spares & consumable planning as per the operational requirement.
• Logistic planning to optimise the lead time & cost across India
• Developing and monitoring the systems in the Department for inventory & logistics.
• Analyzing the internal logistic costs for better planning & implementation of cost reduction initiatives.
• Monitoring the on time receipts corrective actions for the same.

• Planning & monitoring the production schedules and the logistic plan for all 5 plants in the Country
• Managing the PP module .
• Material, production & logistics planning of all the plants for the different model.
• Capacity planning according to the Business Plan requirement.
• Logistic out bound planning & coordination for the blades.
• Developing and monitoring the systems in the Department.
• Analyzing the Progress in the production process & improvements.
• Monitoring the on time deliveries.

• Capacity planning & Facility planning according to the Business Plan requirement.
• Developing and monitoring the processes in the plant.
• Analyzing the Process Capability and Process improvements.
• Handling the plant engineering activities including Machine Uptime, Power Saving, and Reduction in Repair & Maintenance Cost, Conversion Cost, and Poke - yoke.
• Monitoring the Tooling Management Process including designing of Gauges, Fixtures and Equipments.
• Implementing the continuous improvement activities in plant and responsible for PPAP activities, new developments & audits.
• Key member for PFMEA, Control plan review & implementation of Work instructions on shop floor for effective & efficient controls.
• Resolving the customer’s complaints and Training Operators & Supervisors.

• Managing the manufacturing module in BaaN (ERP).
• Improved productivity from the existing lines.
• Reduction in ppm level in the plant by Improvement in 5S, suggestion schemes & kaizen implementation in the plant.
• Improved Planning optimisation for better delivery rating.
• Analyzing the Process Capability and Process Planning.
• Handling the plant engineering activities including Machine Uptime, Power Saving, and Reduction in Repair & Maintenance Cost, Conversion Cost, and Preventive maintenance.
• Acting as the Coordinator for Fire & Safety Council, Process Audit and Line Quality Audit.
• Monitoring the Tooling Management Process including designing of Gauges, Fixtures and Equipments.
• Implementing the continuous improvement activities in plant and responsible for PPAP activities, new developments & audits.
• Resolving the customer’s complaints and Training Operators & OEs in APS.

• Managing the Product Engineering & development.
• Estimating and costing of components for new development.
• Evaluating and developing the supplier’s.
• Developing the New Process and sample manufacturing with WI & procedures for new components including designing of fixtures and gauges.

Oprerations management

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