Engineer - Vehicle Electronics

1) Integration and Bench Testing Simulation of entire Electrical and Electronics System.
+ BOM Creation and material arrangement.
+Test Planning, integration test bench setup. Debugging and resolution to the hurdle faced during setup.
+Subsystems and software integration in the bench and sensors functionality.
+Execution of Test, Data recording, system bug finding, troubleshooting, failure analysis investigation and ticket raise in system.
+Report generation.
2) Bench Level Electrical and Electronics Component Integration and simulation
+Designing and setting up a test environment for component hardware integration testing.
+Simulate all system function using CANoe and NI system except the test component .
+Write test plans, execute testing, and create test reports during hardware development
+Support the team in debug, troubleshooting, and failure analysis investigation
+EE Component (Starter Motor, Alternator, Lamp, Reverse buzzer, Switches and Sensors) Integration and Verification for Domestic Current projects and Cost Reduction projects.
3) Vehicle Level EE Integration and Validation
+Electronics subsystem Integration, configuration & Validation as per Engineering Specification.
+Auto-guidance (ADAS) on Tractor. Extended Control Module, Universal Control Module, ADIC Cluster, Electronic Draft Control and ISOBUS Sub-system Software integration, validation and Functionality.
+Front Suspension and draft control Calibration using INCA.
+Validating all the Vehicle control logic and safety logic for homologation requirement.
+CAN signal tracing and analysing signal using Vector CANoe/CANalyzer
+Bug Finding and raising tickets for the issue.
+Fault Diagnose and troubleshoot using problem solving tool and documented.
+Current Mapping across the sensor
+EMC Test as per regulation
+Telematics integration and Validation
4) Test Standard Creation and Process Development.
5) Electric Tractor Integration
6) Responsible for EE System budgets, procurement and installation.

1) Troubleshooting of Puma, AC dynamometer and AC drive panel of Testbed of Northern region
2) Supporting Maruti Suzuki engine calibration team for engine calibration using INCA and data analysing with AVL Concerto.
3) Commissioning of PUMA Test Bench.
4) Commissioning of alpha series Dynamometer with Dyno controller Unit(BME), and Engine Starting controller using the electrical Schematics that includes planning and cabling of the R&D lab.
5) Complete interfacing of AVL Control Panel Unit With AVL eddy current dynamometer, AVL blow by meter, Smokemeter 415S, Opacimeter, Fuel Balance 733 and Fuel Conditioning Unit753C.
6) Troubleshooting Test Equipment like CCU (Coolant Conditioning Unit), OCU(OIL Conditioning Unit), ACS (Air conditioning system), fuel balance and fuel conditioning systems
7) Handling corrective & preventive measures of the Testing Equipment i.e actively involved in AMC (Half yearly and annual maintenance) and calibration of the Equipment for our North Zone Customers.
8) Calibrating various temperature (RTD & Thermocouple) and Druck pressure sensors using NI-PCI & NI-CFP using temperature and pressure calibrators using Software EDAC and Puma Open.
9) Also responsible for proper maintenance of Utility (AHU, Chiller, Cooling Tower, Power panel, Exhaust system) of R&D Engine Dyno-Lab at Maruti Suzuki India Ltd.

+Commissioning of Engine Testbed with Iasys Automation software.
+Devices like Dynamometer, fuelmeter, fuel temperature controller. Coolant conditioning unit, somkemeter, Blowbymeter, SPC, Horiba emission system, ASAP communication with ECU etc interfaced with Iasys orbit-e software.
+Calibrating various temperature (RTD & Thermocouple) and Druck pressure sensors using NI-PCI & NI-CFP using temperature and pressure calibrators using Software Orbite.
+Safety interlocking of all the devices with software.
+Annual maintenance planning and performing to our client side.

1) Vehicle Engineering Basics
• Automotive terminology
• Fundamentals of IC Engines
• Comparative study between IC engines and EV
• Vehicle controls and Controller fundamentals
2) EV and HEV Architecture
• Basic Fundamentals of EV and HEV
• EV Architecture
• Series HEV Architecture
• Parallel HEV Architecture
• Fully Hybrid System Architecture
3) EV/HEV Subsystems
• Fundamentals of E-motors
• Fundamental of Power electronics( Inverter, DC/DC converter)
• Fundamentals of Vehicle controllers and subsystems
• Regeneration Methodology
• Fundamentals of BMS
• Fundamentals of electrical Accessories
• Fundamentals of EV Transmission
4) Electric Vehicle Validation
• Performance optimization
• Subsystem Validation
• Vehicle level testing
• Chassis Dynamometer Testing
• Certification and Regulation
5) Safety, EMI/EMC considerations, Upcoming trends
• ISO 26262 safety standards basics
• EMI/EMC concepts
• Future Trends

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