Ingenieur/in - Maschinenbau

• Productivity improvement with time and motion study at Atlas Copco with line balancing by 35%.
• Organizational assessment on operational, strategy, design and people excellence
• Design and development of online tool for skill gap analysis across various sectors in industry
• Implemented value stream mapping project at Mather and Platt to reduce inventory levels by 33%
• Development of a central knowledge bank to provide an online database for team.
• Trainings conducted on Flow Management, Quality control at ACMA and various industries
• Formulated business development strategy and implemented across different business sectors
• Define the process flow in SAP and integrate various CRM functions under Retail Outlet automation project
• Validate process for new IT tools developed for Marketing, HR, Finance and other corporate functions
• Implementing Asset Integrity program to improve asset availability and cost for refinery operations
• Implement Meridium APM tools to enable management controls and process standardization
• Consolidate disparate technologies like RCM, IP-21, MOC, XHQ dashboard under single umbrella

• Perform durability life testing of engine components such as pistons, turbocharger, con rod, manifold to estimate engine durability for new engines developed for global power growth initiatives.
• Provide engineering, test, and administrative leadership on Product Verification and Validation work on international engine programs to achieve power stretch engine levels.
• Provide direction to meet schedules on four engine programs. Support test work at outside test laboratory.
• Analyze and compile test data, monitor trends for engine health evaluation. Provide charts and graphs
• Perform vibration analysis (NVH) for various engine applications such as gensets, marine.
• Provide leadership for engine disassembly to lead failure analyses as needed. .
• Ship and receive parts from international sources to expedite engine and component testing.
• Lead process engineer for Tier 4 emission level engine program for industrial applications.
• Design the manufacturing process to assemble special engine orders by referring the 3D model.
• Design the tooling and torque requirements on assembly line according to engineering standards.
• Create the visual work instructions in the plex system to assist operators online.
• Validate the newly built process by working in coordination with manufacturing and quality.
• Provide line support for routine issues related to production, quality, and delivery.

• In depth understanding product configuration management process. Released export engine shop orders as per customer specifications received from international marketing department.
• Worked for new product release process extensively. Understanding of the engineering releases, engineering change process, NPRR (New product readiness review) process.
• Achieved huge cost savings in green belt six sigma project for database mismatch correction as a team member.
• Worked for implementation of Oracle 11I engineering module in engineering area. Implemented new processes such as direct change approval system, engineering release notification, new part routing process. Developed Oracle skills i.e. mass changes, templates, where use, creating material routing and engineering change order.
• Successfully resolved the engineering design and quality issues by dealing with external customers (OEMs) in the BEFORE IN SERVICE (BIS) forum. Worked on V28 air filter bracket design issue, QSK engine flywheel housing mounting hole location issues to maintain PPM levels below threshold levels.
• Worked on data migration process from global database (GIEA) to plant level database (IMS).
• Worked in shop order validation using excel based tool to compare the oracle bill of material for errors.
• Designed and installed semiautomatic pneumatically operated test bed in KV test cell to improve uptime during set up change by 40% using SMED method. Carried out time and motion study to improve productivity by removing non value added activities and won the best kaizen award at annual kaizen meet.
• Major cost saving gained by designing, manufacturing and testing the Cam lobe surface grinding machine tool in house. Improved surface finish quality to super finish. Trained in using machine tools, DFMEA process, critical designparameters such as limits-fits-tolerances and form-fit-function during the process.
• Time and motion study of assembly process in Lube-Pump manufacturing-assembly unit

• Released the Advisortool 5by completing various projects e.g.auditing performance curves and datasheets for missingtechnical parameters, revising CPP technical review documents, updating design and installation reviewsin the Advisor tool, Tier4 options data collection and updating database.
• Conceptualized OEM readiness matrix to track Tier4 engine delivery schedules to achieve major cost and time savings using advanced excel functions, macros.
• Research on new tool development to calculate air pressure drop across intake manifold using flow master.
• Coordinated the set up for prototype apparatus by working with suppliers, faculty at mechanical and electrical engineering departments, technicians, lab assistants & students.
• Conducted trials by using Design of Experiments (DOE) methods to generate base data for different conditions.
• Data collection, reduction and analysis using Statistical tools to formulate the conclusions.

Prüfungs-Zertifikat auf Niveau A2

Teilnahme-Zertifikat auf Niveau C2

Teilnahme-Zertifikat auf Niveau C2

Teilnahme-Zertifikat auf Niveau C2